Nnu151e valve body pdf

U341e transmission valve body manual pdf we have made it easy for you to find a pdf ebooks without any digging. After cleaning, the parts should be arranged in the correct order for efficient inspection, repair, and reassembly. Jul 01, 2015 yes, after you tighten down the valve body they could easily stick again. Typical applications include control of hot or chilled water, 50% waterglycol solutions, or steam. Accurate valve body identification is crucial as the styles do not interchange.

Valve low coast modulator valve 34 shift timing valve 23 shift valve coast relay valve reverse control valve secondary regulator valve 43 shift timing valve solenoid relay valve upper valve body ch45 5. Valve body removal from case figure 1 bolt color code bolt length red 10mm green 12mm blue 14mm purple 25mm white 30mm yellow 41mm orange 45mm solenoid. To correctly identify this valve body, you must determine. Page 96 at83 automatic transmission valve body remove the lower valve body together with the valve body valve body assembly install valve body plate hint. Aw5040le valve body p89740 5 aisin warner aw5040le and aw5042le remanufactured valve body, 4 speed 4 solenoids with lockup control, main boost valves and rebuilt linear solenoid 1998up. The 6 solenoid valves are installed in the lower valve body for serviceability. The kit contains uniquely designed parts to prevent the loss of pressures within the main line, clutch apply control and lockup control circuits. The control valve handbook is both a textbook and a reference on the strongest link in the control loop. View and download toyota a442f repair manual online.

Clamp valve body pickled in nitricfluoric acid bath netinox passivation treat ment. Universal valve body reaming fixture by sonnax due to the complexity of some valve or pump bodies, existing reaming processes cant be used to repair worn components. Drain automatic transaxle fluid a remove the drain plug, gasket and drain atf. This valve body retains engine braking in manual low and manual second gears. Aisin aw 6040le af zip kit parts are labeled here in order of installation. Submittal sheet flowrite 599 series, 2way valves, 12 to 2 inch, document no. Support the valve body assy and remove the 17 bolts and the valve body assy. A unique aspect of the unibody valve actuator is the ability to be easily interchanged among the various unibody valve sizes to simplify selecting or changing actuators. Here is the access download page of u341e transmission valve body manual pdf, click this link to download or read online.

Description the flowrite 599 series 3way valve bodies, ansi 250, work with a flowrite series actuator with a 34inch 20 mm stroke. If the valve body is giving that much problem it may be best to get another valve body assembly and. Solenoid valve less coil, body material brass, valve design 2way, valve configuration normally closed, pipe size 14, orifice dia. Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. This will help you discover any issues prior to installing the remanufactured valve body. Atsg blog fnr55nr5 secondary valve body variations. Defective valve body and conductor plate issues have effected many mercedesbenz cars equipped with 722. Typical applications include mixing of hot or chilled water and the control of 50% waterglycol solutions. This zip kit aw6040lezip is designed for 6040le af applications only.

At14 automatic transmission component parts removal oil strainer specified torque nonreusable part valve body assembly b2 accumulator piston c2 accumulator piston spring oring bo accumulator piston oring spring center support apply gasket gasket transmission rear cover. Valve body oil strainer assy oil cleaner magnet oil strainer gasket 7. It is fairly common to just have, say, a stuck shift solenoid, or some other frankly mundane issue which does not even require removal of the valve body from the transmission. Automatic transmission component parts removal at21 c remove the od planetary gear, direct clutch and one way clutch assembly, c using a screwdriver, remove the snap ring. Diaphragm kit, large body, manual actuator, drp series valve with 34, 1 in. It may be near impossible to track down and individual valve giving this problem. Chassis automatic transaxle 240ch22 primary regulator valve 3. These 2way normally closed valve bodies are designed for onoff control of commecial or industrial gas burners. Series viking xtreme series b series adex series n series d inline valve products n series operating information operating pressure. Automatic transmission trans transmission valve body assy u241eu140f author. If these parts fail they will require replacement in order to extend the life of the transmission. Before reaming any bores, inspect the main pressure regulator valve.

Be sure to use plenty of continuously supplied cutting fluid while reaming these bores. Model 425 quick opening blow off valve class 300 ans5i b16. All oil seal rings, clutch discs, clutch plates, rotating parts, and sliding surfaces should be coated. Jan 21, 20 sonnax zip kit u151eu250ezip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the toyota u151ef and u250e valve bodies. An additional complication is you have to be sure the valve body is actually defective.

All the valves can be mounted in any position so long as the coil does not point downwards. U140e u140f u240e u241e sonnax zip kit valve body rebuild kit. The sonnax valve body reaming fixture allows for consistent reaming results, ease of use and access to bores previously unserviceable with standard bench style tool kits. To get started finding u341e transmission valve body manual. Order elkhart brass unibody apparatus valve body, 212 in, eb25 at. In this video, i go over a common or what causes common issue in this trans. Threeway, equal percentage valve and actuator assemblies with brass trim, normal duty packing and female npt connections. Noteplease double check your pan gasket it must have 18 holes to be a u140. Control valves control valves 3 september 2016 check out our growing selection on kele. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. See other side of sheet for details on zip it contents.

Install drain back checkball and spring into case, spring first figure 2. A bell housing pump body stator d c e b forward drum low rev clutch linkage valve body park pawl case u150e u151e u250e fwd 5 speed f 11 12 10 100 102 30 31 1 planet hub. Valve body, transbrake, full manual, forward pattern, ford, aode, 4r70w, each. Threaded, ansi class 250, bronze body siemens industry, inc. The solenoid valve is a device which controls the flow of water into a system. This product should be installed by a professional transmission mechanic who is fluent with servicing the gmth400 transmission. Sonnax zip kit u151eu250ezip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the toyota u151ef and u250e valve bodies. Cobra transmission 18002931848 performance and quality parts 670 input shaft 3k2 070 converter bell housing 750 310 544 530 036 pump plate. When it becomes necessary to replace the secondary valve body in an fnr55nr5 transmission, the replacement valve body. There may be slots on both sides of the valve area, but for identification purposes, count the slots on the electrical connector side. The solenoids cause a lot of problems in this unit, i change the solenoids on every overhaul and do a memory reset and. Automatic transmission trans transmission valve body assy u151eu151f author. Toyota a240 thru a247 b c d fwd 4 speed pump body stator direct drum front planet shell 1st reverse clutch bell housing intermediate servo linkage e park pawl front ring gear.

Installation install zip kit parts as shown on diagram of separate quick guide sheet included in this zip kit. Drain transaxle fluid using a hexagon wrench, remove the drain plug and drain the fluid into suitable container. Clean transaxle exterior to help prevent contamination, clean the exterior of the transaxle. U140e u241 e valve body rebuild kit sonnax zip kit. When ordering spare parts kit, specify an r in the 4th position of the complete angle seat valve model number. In the standard version the valve body is phosphated and operating solenoids are zinc coated for 240 h corrosion protection in nss acc. The control valve handbook has been a primary reference since its first printing in 1965. New discs for the brakes and clutches that are to be used for replacement must be soaked in atf for at least 15 minutes before reassembly. The sonnax valve body reaming fixture allows for consistent reaming. Install transmission valve body assy a install the spring and check ball body. Sonnax zip kit u140eu241ezip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the toyota u140ef, u240e and u241e valve bodies. The valve features a specially designed spring seat to compensate for the oversized valve, which also provides hi gher line pressure at idle.

Ensure each of them are put back in their correct location. Bonnet 1 dotted line represents ansi 125 valve body. Performance automatic automatic transmission valve bodies. Valve body remove the lower valve body together with the valve body valve body assembly install valve body plate hint. If the valve body is giving that much problem it may be best to get another valve body assembly and replace it. Ac tools 096, 097, 098, 01m, 01n, 01p automatic choice. Valve body unit general the valve body consists of the upper and lower valve bodies and 6 solenoid valves. Diaphragm kit, large body, manual actuator, drp series. And by having access to our ebooks online or by storing it on your computer, you have convenient answers with u341e transmission valve body manual pdf. Body stator d c e b forward drum low rev clutch linkage valve body park pawl case u150e u151e u250e fwd 5 speed f 11 12 10 100 102 30 31 1 planet hub wiring harness accumulators accumulators 55 54 1 sl1 slt sl3 sr dsl sl2 s4 80 86 82 84 83 81 85 150 differential 89 89 88. Psi kpa closeoff ratings for pneumatic valve assemblies, equal percentage.

We have had may folks asking about the fnr55nr5 transmission. Be careful that some fluid will come out of the oil strainer. Product numbers use the product numbers in the tables to order the valve. Valve body solenoids valve body solenoids, mounted on the valve body, are output devices controlled by signals received from the tcm. Count the slots on the part of the solenoid that will live in the valve body bore when the solenoid is installed. Spool made from hardened steel, valve body from high quality hydraulic cast steel. Valve body 09g tf60sn ipn415740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a. Ensure kickdown switch wire is not pinched under valve body assembly. Automatic transmission case plug oring automatic transmission case plug speed sensor transmission wire automatic transmission case plug union 27 275, 20 49 500, 36.

Description the flowrite 599 series twoway valve bodies, ansi 250, work with a flowrite series actuator with a 34inch 20 mm stroke. What is the cost of replacing your transmissions valve bo. Flowrite 599 series, 2way valves, 12 to 2inch, threaded. All sonnax remanufactured valve bodies are backed by a limited lifetime warranty. While valve body is out, aircheck indicated circuits figure 2 using low, regulated air pressure. Submittal sheet flowrite 599 series, 3way valves, 12 inch to 2inch, threaded, ansi class 250, bronze body document no. This fifth edition presents vital information on control valve performance and. Fwd 4 speed aisin warner 6040le a reverse clutch c e b low reverse clutch d rear planet 34 clutch 34. Cobra transmission 18002931848 performance and quality parts 550 120 100 140 861 961 drive washer 0. When valtek designates a valve pressure class accord.

Other typical applications include drinks dispenser, medical equipment and any appliance which uses water. You have an 096, 097, 098 valve body and must order sc096097098 and different tooling to continue with the repair. Installation hold valve body cam downward and install throttle cable in slot. Valve body solenoids, mounted on the valve body, are output devices controlled by signals received from the tcm. When disassembling a valve body, be sure to match each valve together with the corresponding spring. Every premium valve body is completely disassembled, cleaned, updated, solenoids tested and replaced as needed. The sonnax products listed here may be protected by one or more patents, or be patent pending. Once valve body alignment has been established on the vbfix, do not disturb or loosen the valve body setting or guide setting in any way until the reaming process is complete.

The gearbox is a conventional multistep automatic with hydrodynamic torque converter and. Just remove 4 bolts, and you can change the actuator on any unibody valve without. Control valves 3 september 2016 check out our growing selection on kele. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co.

Model 425 quick opening blow off valve united brass works, inc. W ear to the valve body bore in gf4ael units by the constant movement of the steel pressure modifier valve can cause loss of valuable epc oil to. Each remanufactured unit is then hydraulically and electronically tested so it. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. The kit contains uniquely designed parts to prevent the loss of pressures within the main line, b2 and b1 control, solenoid modulator and lockup control circuits. Solenoids can be put into the wrong location in the valve body. Get u341e transmission valve body manual pdf file for free from our online library pdf file. A special feature of valv aseptic valve bodies is the production of the complete body from solid material. To help identify its correct location, look at the valve area of the solenoid. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Valve body removal from case remove the 19 bolts indicated figure 1. Remove 11 bolts to access valves retained under the two rear valve body covers figure 6.